In the metal processing sector, plasma cutting is the most widely used cutting method. Plasma cutting is commonly used in manufacturing enterprises, automobile repair, restoration, industrial construction, salvage and scrapping.
Plasma cutting is extensively used from big industrial CNC applications to small hobby shops because of the speed and precision of the cuts paired with the low cost.
What is plasma cutting?
Plasma cutting creates electrical conductors by ionising high-temperature, high-speed gas jets at the nozzle. The conductive gas generates a high-temperature plasma arc when the current passes. The arc's heat melts and evaporates the metal at the workpiece's incision, then uses the high-speed plasma flow's power to remove the molten metal to make an incision. Any conductive metal may be cut cleanly and affordably because of the annular airflow technology's narrow and steady plasma arc.
Plasma cutting is highly portable. The cutter itself can be made so small that it can be used as a handheld instrument and easily transferred between worksites. It's also incredibly simple to teach new staff how to utilise a plasma cutting torch and roller guide.
Advantages of using plasma cutting:
Quick cuts
Working with a plasma cutter saves time and is much easier than working with other types of cutting equipment. The plasma cutter can be compared to a warm knife cutting through butter. An industrial plasma cutter can quickly produce temperatures of 40,000 degrees Fahrenheit, allowing you to cut through relatively thick metals quickly. If you compare the cutting speed of a plasma cutter to that of any other cutting instrument, it will come out on top. A plasma cutter may complete tasks in one-fourth the time it takes with standard cutting instruments.Moveable
The plasma cutter's portability and mobility are one of their benefits. If you've ever used a typical cutting tool, you're well aware of how difficult it is to manoeuvre such a large machine. Plasma cutters now have a lightweight and compact design without losing performance, thanks to technological developments! These portable plasma cutters are lightweight and easy to carry wherever the work entails. Some brands are so small and light that they can be handled by just one person.Versatile
It is a tool that is useful for cutting non-ferrous and ferrous metals that are thin. The gadget can cut almost all types of metal including copper, titanium, cobalt, carbon steel, cast iron, nickel alloys, stainless steel and so on. A plasma cutter can be used to shape metal into channels, tubes or angles. With the quickest cutting speed, you can effortlessly cut huge quantities of thin sheet metal. There also comes plasma cutter guides; they are ideal for companies that require cutting a variety of thicknesses and metals due to their ability to cut a wide range of thicknesses and types of metal.Lower costs
Choose a plasma cutter as your cutting instrument if you want a good return on your investment. Plasma cutters are half the price of Oxy-fuel for cutting 12mm thick steel. When compared to other cutting systems, a plasma cutter consumes less energy. It lowers your utility bills in the long run. Most plasma cutters, on the other hand, are designed to be used year after year. As a result, you may not have to replace it often.Ease of use
To operate metal cutters effectively, most of them require some training and practice. Plasma cutters, however, are simple to operate and require little training. Employee training costs will be saved if these tools are used in the industry. Plasma cutters and roller guides are often user-friendly and easy to use. On the first try, even a novice can cut almost perfectly.Precision
One of the benefits of a plasma cutter is precision or accurate cutting. The tool uses an innovative procedure in which high-temperature steam in the shape of a cone improves the precision of your cutting results. A plasma cutter produces cutting with a narrower kerf and cuts precisely with less slag. Using a plasma roller guide to cut sheet metal into various shapes and angles is effortless.
Final thoughts:
A plasma cutter is undoubtedly the best tool for the job as per its cutting speed, efficiency, precision and user-friendliness. Even though some high-quality models are expensive, the amount of work they do for you makes them entirely worthy.
